DESIGN & CONSTRUCT
Design & Construct
Caporn Piling provides expert pile foundation solutions, designing and constructing custom foundations for commercial, infrastructure, and residential projects. Using advanced geotechnical software and rigorous quality testing, we ensure precision, reliability, and safety in every project.
At Caporn Piling, we specialise in tailored pile foundation solutions for commercial, infrastructure, and residential projects. Our expert team ensures efficient, reliable, and cost-effective foundation systems, considering soil conditions, load requirements, and structural demands for optimal performance.
Advanced Design & Testing
Using industry-leading geotechnical software such as PLAXIS 2D/3D, WALLAP, and GRLWEAP, we design precise and durable foundation systems. Our rigorous pile testing and quality assurance methods include:
Load Testing – Verifying pile capacity and performance
Integrity Testing – Detecting defects and inconsistencies
Dynamic Analysis – Ensuring stability under various conditions
Temporary Works & Safety
We also provide temporary works solutions to support safe and efficient piling activities, including:
Certified lifting points for casings and pile cages
Piling gates & guides for accurate pile positioning
Temporary access structures for enhanced site safety
All temporary works systems are engineered, installed, and inspected to meet industry standards, ensuring seamless project execution and worker safety.
Design and Construct Piling Projects
The Maroochy Private Hospital is a state-of-the-art medical facility designed to provide multiple surgical specialties alongside multi-disciplinary healthcare services, including comprehensive pain management, sports medicine, and allied health. This new hospital will enhance specialist healthcare access on the Sunshine Coast, delivering advanced medical treatment and patient care.
Project Scope:
112 CFA foundation piles (450mm, 750mm, and 900mm diameter)
Drill depths:
450mm piles: up to 28m deep
750mm piles: up to 33m deep
900mm piles: up to 32.5m deep
Project Value:
Approximately $2,500,000
Equipment:
Woltman Piling Rig
8T Excavator
M12000 Manitowoc Crawler Crane
400 CRM Compressor
EWP
Partnering with McNab Developments (Qld) Pty Ltd, Caporn Piling successfully delivered specialist foundation works, ensuring a strong and stable base for this leading-edge healthcare facility in Maroochydore.
A striking piece of modernist architecture, No. 1 Church Street is a landmark 13-level development in the heart of Dubbo. The project features 70 premium apartments across 10 upper levels, with communal facilities and retail outlets on the raised ground floor, and secure parking across two lower levels. This mixed-use development is designed to enhance urban living in regional NSW.
Project Scope:
123 CFA piles (900mm diameter)
Project Value:
Approximately $2,300,000
Equipment:
BG28 Piling Rig
643 Sennebogen Crane
Junttan HHKS7/9 Hammer
Partnering with Scipio NSW Pty Ltd, Caporn Piling delivered specialist deep foundation works, ensuring a strong and stable base for this iconic residential and commercial development.
The Australian Bragg Centre for Proton Therapy and Research is a groundbreaking medical facility that will be Australia’s first proton therapy centre and the first of its kind in the Southern Hemisphere. This cutting-edge facility will revolutionise cancer treatment by providing advanced proton therapy, offering greater precision and fewer side effects compared to traditional radiation therapy.
Project Scope:
Perimeter Secant: 322 CFA piles (600mm diameter), up to 13m depth, with 138 temporary anchors and continuous walers
Bunker Secant: 214 CFA piles (750mm diameter), up to 14m depth, cantilever design
Foundation: 118 CFA piles (600mm & 900mm diameter), up to 28m depth
Project Value:
Approximately $4,000,000
Equipment:
Woltman THW 7528-D
Track Mounted Concrete Pump
Soilmech SM14 (anchors)
Caporn Piling is proud to partner with Lend Lease in delivering the foundation works for this world-class medical facility, ensuring a strong and stable base for the future of cancer treatment in Australia.
The Orilla Apartments project delivers a boutique collection of 32 luxury residences, ideally positioned on the Redcliffe Peninsula between Brisbane and the Sunshine Coast. Designed to maximize ocean views across to Moreton Island, this development offers a premium coastal lifestyle with dual-aspect orientations for all residences.
Project Scope:
103 CFA piles with diameters of 450mm, 600mm, and 750mm
Project Value:
Approximately $875,000
Equipment:
Woltman
Sennebogen 40t Telescopic Crawler Crane
Liebherr THS140 Concrete Pump
8t Excavator
400CFM Air Compressor
Caporn Piling was proud to support Emacen Projects Pty Ltd in delivering the foundation works for this high-end coastal development, ensuring stability and longevity for the residents of Orilla Apartments.
Caporn Piling is proud to have delivered specialist foundation solutions for The Drying Green, Green Square’s new central park. Located in Sydney’s inner south, this 6,200-square-metre green space celebrates the area’s rich industrial history, providing a vital gathering place for the 60,000 residents of the Green Square development.
Project Scope
Caporn Piling’s work involved:
708 CMC piles (450mm diameter, to 15m depth).
196 CFA piles (450mm diameter, to 15m depth).
42 CFA piles (900mm diameter, to 15m depth).
Pulse Echo Integrity Testing on up to 15% of piles.
2 static load tests to 590kN to ensure structural performance.
Equipment Utilized
2 x Bauer BG28V piling rigs for precision piling.
1 x Manitowoc M8500 crawler crane for heavy lifting.
2 track-mounted concrete line pumps for seamless concrete delivery.
14T Excavator for site support and preparation.
Client
Robson Civil Projects Pty Ltd
Project Significance
The Drying Green is a landmark open space within Green Square, offering:
A central parkland for recreation, relaxation, and community events.
A space that reflects Green Square’s wool-washing heritage, where fleece once dried across the fields.
A key feature of Sydney’s largest urban renewal project, connecting residents and enhancing quality of life.
At Caporn Piling, we are proud to contribute to projects that shape communities and honour history. Our expertise and advanced piling solutions provided a strong, reliable foundation for The Drying Green, ensuring it stands as a green centerpiece for generations to come.
Caporn Piling is proud to support the Stage 6 development of the iconic Burnside Village Shopping Centre in South Australia. This expansion project includes the construction of 18,500m² of additional floor space and two basement car park levels, providing enhanced amenities for shoppers and the local community.
Project Scope
Installation of:
1,203 CFA piles (600mm, 750mm, and 900mm diameter, up to 19m deep) for a soldier pile retaining wall.
110 temporary anchors ranging from 15m to 20m in length for structural stability.
9 CFA piles (600mm and 900mm diameter, up to 17m deep) for foundation support.
Equipment Utilized
Bauer BG28 piling rig for efficient CFA pile installation.
Track-mounted concrete pump for seamless concrete delivery.
Soilmec SM14 for precision anchor installation.
Client
McMahon Services
Project Highlights
Delivery of extensive CFA piling solutions for the basement retaining wall and foundation structure.
Installation of temporary anchors to ensure structural stability during excavation and construction.
Execution in a congested urban environment, requiring precise planning and innovative construction methods.
Caporn Piling is thrilled to be part of the creation of the world-first Wizard of Oz precinct at Movie World, Queensland. This magical attraction brings to life the most iconic scenes from the classic film, featuring two family-friendly coasters that promise unforgettable experiences for visitors of all ages.
Project Scope:
Installation of 317 CFA piles in varying diameters (450mm, 600mm, and 750mm)
Project Value: $1,074,959
Equipment:
SR60
40T Crane
8T Excavator
400CFM Compressor
EWP.
In collaboration with Alder Constructions Pty Ltd, Caporn Piling is proud to help bring this extraordinary project to life, setting the stage for a captivating journey down the Yellow Brick Road.
As Adelaide Botanic High School expands to accommodate an additional 700 students, Caporn Piling is proud to contribute to this transformative project. The new integrated vertical building complements the school's modern learning spaces, enabling it to cater to up to 1,950 students while maintaining its commitment to innovation and excellence in education.
Project Scope:
Design and construction of 70 CFA piles (900mm in diameter) reaching depths of up to 21 meters
Project Value: $1,548,300
Equipment:
Bauer BG45
Liebherr 140 Concrete Pump
8T CAT Excavator
Manitowoc M8500 Crane
EWP
Compressor
Working in partnership with Lend Lease Building, Caporn Piling is honoured to help lay the foundation for a state-of-the-art educational facility that will inspire and empower future generations.
The Eagle Farm TAFE project is a key development supporting the expansion of educational facilities in Queensland. This project ensures a solid foundation for future learning infrastructure, contributing to the growth of vocational training opportunities in the region.
Project Scope:
Installation of 151 CFA piles, ranging from 450mm to 600mm in diameter
Piles drilled to depths of 15-25 meters
Project Value: $850,000
Equipment:
To efficiently complete the piling works, Caporn Piling utilised a range of specialised equipment, including:
Woltman 90 DR
20T Excavator
EWP (Elevated Work Platform)
400 CFM Compressor
40T Crane
Working alongside Broad Construction Pty Limited, Caporn Piling is proud to support this important educational infrastructure project, providing strong and reliable foundations for Queensland’s next generation of skilled workers.
At Parkwood on the Gold Coast, Living Choice Australia is redefining retirement living with a vibrant vision that caters to golfers and non-golfers alike. The Parkwood Retirement Village offers 200 premium apartments with breathtaking views of the serene lake and the 18-hole golf course, promising an unparalleled lifestyle.
Caporn Piling is proud to play a pivotal role in this transformative project, delivering precision-engineered foundations to support this exciting development.
Project Scope:
57 No. 450mm CFA piles
93 No. 600mm CFA piles
86 No. 750mm CFA piles
105 No. 900mm CFA piles
14 No. 1050mm CFA piles
Project Value: $3,362,618
Equipment:
Utilising cutting-edge machinery, including the BG24-H, Woltman, SR60, 40T Sennebogen Crane, Excavator, Compressor, and EWP, our team ensured efficient and reliable execution tailored to the unique demands of this high-value development.
As the trusted partner of Living Choice Australia Pty Ltd, Caporn Piling is honoured to contribute to creating a community that embodies innovation, comfort, and an active lifestyle.
Caporn Piling was proud to deliver the foundation works for the University of the Sunshine Coast’s (USC) Foundation Building, the centerpiece of USC’s new Moreton Bay campus. Located at the historic Old Petrie Mill site, this state-of-the-art facility spans 16,000 square meters and serves as USC’s principal research and learning hub in the region.
Project Scope
Caporn Piling’s contribution included:
Installation of:
99 CFA piles (450mm diameter, 20m deep).
96 CFA piles (600mm diameter, 20m deep).
67 CFA piles (750mm diameter, 30m deep).
Equipment Utilized
Soilmec SR60 CFA Rig
Bauer BG28 CFA Rig
100T Crawler Crane
Track-Mounted Concrete Pump
Client
Hansen Yuncken
Project Details
The Foundation Building delivers over 15,000m² of teaching, research, and administrative spaces.
Completed in February 2020, the project establishes USC as the principal tertiary education provider north of Brisbane, addressing the growing demand for education in South East Queensland.
Caporn Piling is proud to support the construction of the Burrill Lake 290-meter-long bridge, set on a new alignment east of the existing structure. This vital infrastructure project enhances connectivity and ensures a modern, efficient crossing for the community.
Project Scope:
Installation of 8 bored piles (1050mm diameter, 25m deep)
Installation of 30 bored piles (1500mm diameter, 25m deep)
32 piles on land and 6 piles over water
Equipment:
To execute this complex project, Caporn Piling utilized an array of advanced equipment including:
Bauer BG28 Drill Rig
130tn and 110tn Crawler Cranes
Workboat
ICE 110C Vibrator
5 x 12m spans of temporary access Bridge.
In collaboration with BGC Contracting, Caporn Piling is proud to deliver precise, reliable piling solutions, laying the groundwork for this remarkable bridge that will serve the region for years to come.
The Rockpool Aged Care facility in Oxley is set to redefine assisted living in Brisbane, offering industry-leading amenities, luxurious living spaces, and exceptional care. With a dedicated team of professionals focused on delivering compassionate and personalised support, this facility is designed to set a new benchmark in aged care.
Project Scope:
93 CFA piles (450mm diameter)
56 CFA piles (600mm diameter)
Project Value:
Approximately $840,000
Equipment:
BG45H Piling Rig
8T Excavator
In partnership with McNab Developments (QLD) Pty Ltd, Caporn Piling provided specialist foundation works, ensuring a solid and durable base for this state-of-the-art aged care facility.