TEMPORARY ACCESS BRIDGES

The Kingsford Smith Drive upgrade involves the widening of the road from four to six lanes. The key feature of the upgrade is the new river walk structure that supports the widened road and shared pedestrian and cyclist path.

SCOPE:

• 14 No. 1200mm bored piles upto 17m deep

• 176 No. 1500mm bored piles upto 31.5m deep

• 16 No. 1800mm bored piles upto 31.5m deep

All piles installed with permanent casing to MRTS63

EQUIPMENT:

• 3 x Drill Rig Bauer BG28

• 2 x IHC 58B Vibrator

• 1 x IHC 110C Vibrator”

CLIENT: Lend Lease Engineering

As part of the Cross River Rail project, a new rail bridge over Breakfast Creek is being constructed to support Brisbane’s 10.2km underground rail expansion. This critical infrastructure will enhance public transport connectivity and capacity, improving the city’s rail network for future growth.

Project Scope:

• Breakfast Creek Rail Bridge:

  • 13 cast in place piles (1,500mm diameter)

  • 8 cast in place piles (1,800mm diameter)

  • 8 cast in place piles (1,200mm diameter)

• Temporary Jetty Construction

Project Value:

• Approximately $3,600,000

Equipment:

• BG28V Piling Rig

• M1200 Crane

• 8T Excavator

• ICE 58B Vibrator

Working with CPB Contractors Pty Limited, Caporn Piling provided specialist foundation works for the Breakfast Creek Rail Bridge, ensuring a strong and stable structure as part of this transformational rail project.

The Sportsman’s Creek Bridge is a vital infrastructure upgrade, providing a 175-metre-long, seven-span concrete bridge with a 4.7-metre navigational clearance. As part of the Bridges for the Bush initiative, this project enhances connectivity between Grafton and Lawrence, improving transport efficiency and supporting regional growth.

Project Scope:

• 23 bored piles ranging from 750mm to 2200mm in diameter

• Pile depths reaching 36 metres

• 21 piles on land, 2 piles over water

Project Value:

• Approximately $3,500,000

Equipment:

• BG28

• 110t Crawler Crane

• Workboat

• ICE 110C Vibrator

• 3 x 12m spans of Temporary Access Bridge

Working alongside Delaney Civil, Caporn Piling played a key role in delivering this crucial transport link, ensuring improved accessibility and long-term benefits for the Northern Rivers region.

The Isle of Capri Bridge Upgrade is a vital infrastructure project improving connectivity between Surfers Paradise and the Isle of Capri. Spanning 135 meters across the Nerang River, the new four-lane bridge will significantly ease congestion, enhancing traffic flow and access for commuters and businesses in the area.

Project Scope:

• Installation of 32 permanent lined bored piles, approximately 45 meters deep

• 12-16 piles installed via barge, 4-8 piles installed via FW (2-4 spans)

• 12 LB piles and FW load-out jetty (1-2 spans)

Project Value:

$12,000,000

Equipment:

Caporn Piling deployed industry-leading equipment to complete the works efficiently, including:

• BG28V 3514 + 4m extension

• BK28/419/4/64

• Long Auger 6m 1350

• 1 x 110t Crane

• 2 x 250t Cranes

• Junttan 16t hammer + powerpack

In collaboration with Georgiou Group, Caporn Piling is proud to contribute to this essential transport upgrade, improving access and connectivity for one of Queensland’s busiest urban corridors.

Caporn Piling is proud to have delivered critical foundation solutions for the Yandhai Nepean Crossing, an iconic 258-metre-long single-span triangular truss bridge over the Nepean River. This record-breaking pedestrian bridge, the longest single clear-span footbridge in the southern hemisphere, creates a landmark that combines engineering innovation with community connectivity.

Project Scope

Caporn Piling’s contribution included:

• Installation of 20 permanent cased bored piles (900mm to 1500mm diameter, up to 25m deep) to support the bridge structure.

• Design, installation, and removal of temporary launch structures within the Nepean River to facilitate bridge assembly and installation.

Equipment Utilised

• Drill Rigs: Bauer BG28, BG30, BG20 for precision piling.

• Crawler Cranes: 2 x Manitowoc M12000 for heavy lifting.

• Marine equipment:

  • Modular barge and service barge.

  • Workboats for river-based operations.

Client

Seymour Whyte Construction

Project Highlights

• 258m total bridge length with a 200m main span, designed as a triangular steel Warren truss with curved steel-concrete composite approaches.

• Unique features include viewing platforms, balconies, and architecturally-designed feature lighting to enhance aesthetics.

• Landscaping and shared path connections (455m) integrate the bridge seamlessly into the local network.

Legacy and Benefits

• Improved community connectivity for pedestrians and cyclists, linking Penrith’s key recreational areas and pathways.

• A world-class pedestrian bridge that showcases engineering excellence and innovative construction solutions.

• Restored land use and enhanced landscaping to fit within the natural river environment.

• Recognition as an engineering benchmark, inspiring future generations.

“The Project Team has created an integrated infrastructure solution that reflects engineering excellence, creativity, and sets new benchmarks for Penrith.” – Stuart Ayres MP, Member for Penrith

At Caporn Piling, we are proud to have delivered the strong foundations and temporary structures that made the Yandhai Nepean Crossing a reality. This project demonstrates our ability to solve complex challenges through technical expertise, precision, and collaboration, leaving a lasting legacy for the people of Penrith.

Caporn Piling successfully delivered specialist foundation solutions for the 2.5km slope rehabilitation project on the Sunshine Coast, commissioned under the National Disaster Relief and Recovery Arrangements (NDRRA) following extreme weather events. This critical project restored stability and safety to the affected section, ensuring long-term resilience against future conditions.

Project Scope

• Installation of 116 cast-in-place, lined bored piles (750mm diameter, up to 10.6m deep).

• Construction of a retaining wall from a Caporn-designed temporary platform to enable safe and efficient piling works in challenging terrain.

Equipment Utilised

• Bauer BG28 drill rig for precision pile installation.

• Manitowoc M12000 crawler crane for heavy lifting and support.

• Falsework temporary structure for platform stability and safety.

Client
Seymour Whyte Constructions Pty Ltd

Project Highlights

• Delivered piling works in difficult slope conditions by utilising a temporary platform to maintain safety and efficiency.

• Stabilisation of a 2.5km section of infrastructure impacted by extreme weather.

• Ensured project completion within tight schedules to restore critical access and prevent further erosion or slope failure.

Project Benefits

• Enhanced slope stability and resilience against future extreme weather events.

• Restoration of safe and reliable access for local communities.

• Mitigation of environmental impacts through precision construction techniques.

At Caporn Piling, we pride ourselves on delivering innovative and dependable piling solutions in even the most challenging environments. Our expertise played a key role in stabilising this vital section, ensuring a safer and more resilient Sunshine Coast.

The Gateway Upgrade North project was the widening of the motorway from four to six lanes from Nudgee to Deagon on the northern side of Brisbane. The project required six new bridge structures with piled foundations.

SCOPE:

• 150No. Bored Piles ranging from 750mm to 1800mm in diameter upto 50m in depth.

• 60 No. 550mm PSC Driven piles upto 31.5m in length.

EQUIPMENT:

• Drill Rig Bauer BG15, BG24, BG28, Soilmec SR40, LoDril DH20

• Driven Rig Junttan PM25, M12000 leader with 16tn hammer

• Various Crawler Cranes, 80tn upto 400tn

• IHC 58B Vibrator

CLIENT:Lend Lease Engineering

Caporn Piling is proud to have delivered specialist piling solutions for the construction of the new Clyde River Bridge in Batemans Bay, a transformative infrastructure project enhancing connectivity for the region. The 425m, six-span bridge provides improved access for motorists, freight, emergency services, pedestrians, cyclists, and river users. Importantly, the increased bridge height allows for uninterrupted access for vessels up to 12 metres.

Project Scope

Caporn Piling delivered:

• 12 permanent cased bored piles (2.1m diameter).

• 3 permanent cased bored piles (1.8m diameter).

• 9 permanent cased bored piles (1.5m diameter).

• Piles installed to depths of up to 40m.

Equipment Utilised

• Bauer BG28 drill rig for precision pile installation.

• 2 x 250T crawler cranes for lifting operations.

• Marine equipment including:

  • Main barge and service barges.

  • Workboats for marine logistics.

  • ICE 110 Vibrator for pile driving and casing operations.

Client

John Holland

Project Highlights

• Construction of a new four-lane bridge in a high-risk marine park environment, requiring careful planning to protect the thriving local oyster industry and surrounding ecosystems.

• Improved connectivity for all road users, including freight transport and emergency services.

• Enhanced river access with the bridge’s increased clearance for boats, supporting local marine activities.

• Part of the $274 million project that opened to traffic in March 2021, delivering safer, more efficient connections for the Batemans Bay community.

At Caporn Piling, we’re proud to support projects that transform local infrastructure while respecting sensitive environments. Our expertise and commitment to precision ensured the successful delivery of reliable foundations for the Clyde River Bridge, creating stronger connections for the region now and into the future.

Caporn Piling played a pivotal role in Tasmania’s largest-ever transport infrastructure project, the iconic Bridgewater Bridge, by delivering advanced piling solutions to support one of the longest road bridges over water in Australia.

Project Scope

• Test Piles - using Osterberg Load Cells (4 No.)

• Abutment A & B permanent piles (4 No. 2100mm diameter bored piles)

• Piers 1 and 2 permanent piles (4 No. 2400mm diameter bored piles)

• Piers 3 to 19 permanent piles (34 No. 2380mm diameter bored piles)

• Piers 20 and 21 permanent piles (4 No. 2400mm diameter bored piles)

• Piers 3 to 13 drilled under Polymer drilling fluid.

• Piles were up to 90m in length and typically permanently cased for half the pile length.

Project Value:

• $20,300,000

Equipment:

• Bauer BG45 (2 No.)

• Manitowoc M16000 Crawler Crane (2 No.)

• ICE 110C Vibratory Impact Hammer

• PTC 120HD Vibratory Hammer

In partnership with McConnell Dowell Constructors (Aust) Pty Ltd, Caporn Piling successfully delivered the foundation works for this forward-thinking project, demonstrating our commitment to engineering excellence and collaborative success.

Caporn Piling is honoured to contribute to the Nelligen Bridge Replacement project, a vital new two-lane bridge over the Clyde River designed to provide a safe and reliable crossing for generations to come. With a 100-year design life, this bridge is a testament to modern engineering and infrastructure excellence.

Project Scope:

• Installation of permanently lined bored piles, including:

  • Abutment A: 3 No. 1200mm

  • Piers 1 and 2: 2 No. 1500mm each

  • Piers 3 to 10: 4 No. 1500mm each

  • Abutment B: 16 No. 900mm

  • North Retaining Wall: 19 No. 900mm

Project Value: Approximately $18,456,954

Equipment:
To meet the project's technical demands, we deployed advanced machinery, including:

• BG45 and BG28 drill rigs

• ICE110C and ICE58 B vibratory hammers

• 8T Excavator.

Working in partnership with Seymour Whyte Constructions Pty Ltd, Caporn Piling delivered a solid foundation for this iconic infrastructure, ensuring the safety and efficiency of the Clyde River crossing for decades to come.

Caporn Piling is proud to support the construction of the Burrill Lake 290-meter-long bridge, set on a new alignment east of the existing structure. This vital infrastructure project enhances connectivity and ensures a modern, efficient crossing for the community.

Project Scope:

• Installation of 8 bored piles (1050mm diameter, 25m deep)

• Installation of 30 bored piles (1500mm diameter, 25m deep)

  • 32 piles on land and 6 piles over water

Equipment:
To execute this complex project, Caporn Piling utilized an array of advanced equipment including:

• Bauer BG28 Drill Rig

• 130tn and 110tn Crawler Cranes

• Workboat

• ICE 110C Vibrator

• 5 x 12m spans of temporary access Bridge.

In collaboration with BGC Contracting, Caporn Piling is proud to deliver precise, reliable piling solutions, laying the groundwork for this remarkable bridge that will serve the region for years to come.

The upgrade of the Penneshaw and Cape Jervis ports is a vital project enhancing safety, efficiency, and connectivity for visitors, freight, and tourism on Kangaroo Island and the Fleurieu Peninsula. These upgraded ports will support quicker, safer trips while bolstering South Australia's reputation for world-class produce and travel experiences.

Project Scope:

• Installation of 39 cased bored piles (610mm and 762mm in diameter) up to 20 meters in length

• Piles installed from temporary jetty structures and a jack-up barge

Project Value: $10,500,000

Equipment:

• BG24H

• ICE 58B Vibratory Hammer

• DTH Hammer

• Flydrill

• 9t Junttan Impact Hammer.

In collaboration with McMahon Services Australia Pty Ltd, Caporn Piling is proud to contribute to this critical infrastructure project, supporting South Australia's tourism and freight industries while ensuring safe and efficient port operations for years to come.